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400w Semi-Potted Aluminum Waterproof Switching Power Supply

  • 200 ~ 240VAC AC input (can withstand 300VAC surge input for 5 seconds)
  • Stabilized mode output
  • Protection characteristics: short circuit/over load/over voltage/over temperature
  • Natural air cooling
  • Irrigated semi-rubber rain proof design
  • With power-on display (LED)
  • Suitable for dry, wet and rainy environment
  • 100% full load burn test
  • High efficiency, long life and high reliability
  • 2-year quality guarantee

 

 

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Product Description

The ERP-400F series is a rain-proof AC to DC single-output enclosed power supply, designed to regulate the output, using the international common AC input voltage range, with active power factor correction circuit, the whole series provides 12V,24V output. With a conversion efficiency of up to 91%, the fan-less design can operate in the case temperature range of -20°C to 60°C under natural air cooling.

 

Features :

200 ~ 240VAC AC input (can withstand 300VAC surge input for 5 seconds)
Stabilized mode output
Protection characteristics: short circuit/over load/over voltage/over temperature
Natural air cooling
Irrigated semi-rubber rain proof design
With power-on display (LED)
Suitable for dry, wet and rainy environment
100% full load burn test
High efficiency, long life and high reliability
2-year quality guarantee

 

Application:

LED lights with lighting
LED luminous subtitles
LED mobile sign
Industrial instruments and equipment

400W Semi-Potted Rainproof Switching Power Supply

Engineered specifically for outdoor LED display screens, architectural lighting, and harsh industrial environments subject to extreme day-to-night temperature swings.

✓ Semi-Potted Anti-Condensation Technology ✓ Heavy-Duty Aluminum Rainproof Shell ✓ High Cost-Per-Watt Economy ✓ 100% Full Load Burn-In Tested


Product Overview & Engineering Defense

The Hwele 400W Semi-Potted Rainproof Power Supply delivers the ultimate balance between thermal performance, environmental protection, and bill-of-materials (BOM) cost efficiency. Unlike traditional unpotted outdoor power units that suffer from short-circuit risks caused by internal nighttime condensation (the “breathing effect”), this module features an automated split-level silicone encapsulation protocol.

By hermetically sealing sensitive control ICs and high-impedance PCB traces within a high-dielectric silicone layer, while allowing high-power transformers to vent heat directly through natural air convection, Hwele eliminates moisture downtime without compromising thermal derating headroom.


Technical Specifications Matrix

Parameter Category Technical Standard / Value
Rated Power Output 400 Watts Continuous Output
Output Voltage Options 5V / 12V / 24V / 36V / 48V DC (Adjustable ±10%)
Input Voltage Range 176–264V AC / 90–132V AC Selected by Switch
Ingress Protection Level Louvered Rainproof (IP23 / IP33) + Semi-Potted PCB
Moisture / Corrosion Defense High-Dielectric Silicone Semi-Potting + Conformal Coating
Cooling Architecture Free Air Convection (Fanless Louvered Aluminum Chassis)
Protection Features Short Circuit / Overload / Over Voltage / Over Temperature
Operating Temperature Range -30°C to +60°C (Refer to output derating curve)
Compliance & Certifications CE, ROHS, ISO9001 Factory Audit Approved

Primary Industry Applications

  • Outdoor Commercial LED Displays: High-brightness matrix display boards, perimeter video walls, and stadium tickers.
  • Architectural & City Lighting: Building facade wash lighting, bridge illumination, and landscape signage boxes.
  • Industrial Moving Signage: Highway LED message signs, traffic control boards, and station displays.
  • High-Humidity Outdoor Enclosures: Electrical cabinets subjected to severe day-to-night ambient condensation cycling.

💡 Engineering Insights & Technical Guidance

Want to understand how semi-potting solves daytime condensation? Read our deep-dive technical paper: The Physics of Condensation: Why Semi-Potted Rainproof Supplies Excel in Day-to-Night Temperature Fluctuation →

Why Source Directly from Zhejiang Hengwei Technology (Hwele)?

Zhejiang Hengwei Technology Co., Ltd. operates an automated 6,000m² manufacturing facility equipped with robotic silicone potting dispensers, automated SMT lines, and dedicated high-temperature aging chambers. Every single 400W semi-potted unit undergoes 100% full-load burn-in testing prior to shipment to ensure zero-defect delivery for your global engineering projects.


FAQs

Q1: Why is a semi-potted rainproof power supply better for outdoor LED screens than an unpotted supply?

A: Daytime solar heat causes air inside outdoor cabinets to expand, while nighttime cooling draws humid air in (the “breathing effect”). Unpotted supplies suffer short circuits when this moisture condenses into water droplets on cold PCB traces. Hwele’s semi-potted design hermetically seals sensitive ICs and logic circuitry in silicone, preventing condensation failures while preserving open airflow pathways for heat dissipation.

Q2: Can this 400W rainproof power supply be mounted horizontally in an outdoor cabinet?

A: No. Rainproof power supplies rely on gravity to slide falling rainwater off their downward-slanted louvered vents. They must always be mounted vertically to ensure rain protection and maintain optimal upward air convection across the cooling chassis.

Q3: What output voltage options are available for the 400W semi-potted series?

A: We offer standard factory configurations in 5V DC (for LED module power), 12V DC, 24V DC, 36V DC, and 48V DC. All models feature a fine-tune voltage potentiometer (±10% adjustment range) on the terminal block.

Q4: Does Hwele provide OEM/ODM custom voltage adjustments or branding for bulk orders?

A: Yes. As a direct factory manufacturer operating an automated 6,000m² facility, we offer custom output voltages, private label branding, customized cable lengths, and tailored terminal block configurations for engineering contract orders.

Product Specifications

Specifications

Model ERP-400F-12 ERP-400F-24 ERP-400F-48
Output DC output voltage 12V 24V 48V
Rated output voltage 33A 16.5A 8.3A
Output current range 0~33A 0~16.5A 0~8.3A
Output power 396W 400.8W 398.4W
Ripple noise 150mVp-p 300mVp-p 500mVp-p
Voltage regulation range 10.8~13.2V 21.6~26.4V 43.2~52.8V
Voltage accuracy ±1% ±1% ±1%
Linear adjustment rate ±0.5% ±0.5% ±0.5%
Load adjustment rate ±0.5% ±0.5% ±0.5%
Start, rise, hold time 2000ms,100ms,10ms/230VAC;3000ms,100ms,10ms/115VAC(full load)
Input Input voltage range 200~240VAC,282~339VDC
Frequency range 47~63Hz
AC input current 3.5A/230VAC
Power factor PF>0.5
Efficiency 0.83 0.9 0.91
Impulse current Cold start current 50A/230VAC
Leakage current <3.5mA/240VAC
Protection Overload protection Start overload protection for 105% to 135% of rated output power
Protection mode: constant current mode. Normal output can be automatically restored after abnormal conditions are removed
Short circuit protection Protection mode: constant current mode. Normal output can be automatically restored after abnormal conditions are removed
Overvoltage protection 13.8 ~ 16.2V 27.6~32.4V 55.2~64.8V
Protection mode: Turn off the output voltage and restart for recovery
Overtemperature protection Protection mode: Turn off the output voltage and recover automatically after the temperature drops
Environment Operating temperature -30°C~+60°C(please refer to the load reduction curve)
Working humidity 20% to 90%RH non-condensing
Store temperature and humidity -40°C~+85°C; 10%-95% RH Non-condensing
Secure Shock resistance 10 ~ 500Hz, 3G 10min./1 cycle, X, Y, Z axis, duration of 60 minutes
Pressure resistance I/P~O/P :1.5KVAC  I/P~FG :1.5KVAC   O/P~FG : 0.5KVAC
Insulation resistance I/P ~O/P, I/P~FG,O/P~FG : 100M Ohms/500VDC/25°C/70%RH
Meet the standard Safety standard Conforms to UL60950-1,TUV EN60950-1, IP44
EMC emission Conforms to EN55022 Class A, GB9254 Class A
EMC immunity Conforms to EN61000-4-2,3,4,5,6,8,11, En55024
Others Dimension 215*118*50(L*W*H)
Package 0.9KG/20PCS/19 KG/1.31CUFT/0.037cubic meters
Note 1. All parameters are measured at 230VAC voltage input, rated load and 25℃ when not specified.
2. Ripple and noise voltages are measured on a 20MHz bandwidth oscilloscope with a 12-inch twisted pair end and a capacitor of 0.1 μand 47 μ.
3. Accuracy: voltage setting error, linear adjustment rate and load adjustment rate.
4. Linear adjustment rate measurement method: under rated load, from low voltage to high voltage test.
5. Load adjustment rate measurement method: from 0% to 100% rated load.
6. The power supply should be considered as part of the components in the system, and the electromagnetic compatibility should be confirmed in conjunction with the terminal equipment.
Dimensional Drawing

Dimensional Drawing

 

Block Diagram

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